Course Objectives: 

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Upon attending this training, participants will understand the pre requisite requirement to achieve Lean Maintenance and implement a Lean Planning & Scheduling for maintenance manpower planning, machine maintenance routine and parts acquisition activities.

Course Content: 

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Module 1: Understanding LEAN Basic​

Activity

• Charting Existing and Future status through Spaghetti Chart

• Eliminating Over Processing by using "Cross Functional Chart"​

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Module 2: Basic TPM in LEAN

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Module 3: OEE Calculation for Improvement & Monitoring

Activity

• Participants to provide 3 months data for Machine Downtime, Quality & Production quantity

• OEE Calculation

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Module 4: MFMEA (Machinery Failure Mode Effect Analysis)

Activity

• Constructing MFMEA

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Module 5: Root Cause Analysis for Maintenance Improvement

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MODULE 6 : Planning & Scheduling

Activity

• Listing down all schedules in maintenance group activities

• Grouping its database and linking them with Power BI

• Displaying results in Power BI dashboard