
COURSE INTRODUCTION
This calculation-focused programme helps engineers evaluate industrial thermal systems and identify practical energy-optimisation opportunities. Participants work with heat transfer, boilers, steam distribution, heat exchangers, heat loss, pinch analysis, heat pumps and cogeneration so they can quantify performance and support better engineering decisions. Practical examples and guided discussion help participants connect the subject to decisions and challenges in their own workplace.
COURSE OBJECTIVES
By the end of this programme, participants should be able to:
- Explain the core concepts, terminology and working principles related to Industrial Thermal Engineering Calculations Practical Energy Optimisation for Engineers.
- Apply structured methods and industry good practices for Heat Transfer Basics, Steam Generation Systems, and Steam Distribution Systems.
- Evaluate relevant energy & sustainability situations and identify risks, gaps and improvement opportunities.
- Translate the learning into practical workplace actions and sound technical decisions.
COURSE OUTCOME
Upon completion, participants will be better prepared to:
- Assess relevant workplace situations using the concepts and methods covered in Industrial Thermal Engineering Calculations Practical Energy Optimisation for Engineers.
- Select and apply appropriate tools, checks or controls for Heat Transfer Basics, Steam Generation Systems, and Steam Distribution Systems.
- Recommend actions that support energy performance, regulatory readiness and practical sustainability action.
- Communicate findings, improvement opportunities and next steps clearly to relevant stakeholders.
WHO SHOULD ATTEND
Energy Managers, Site Utility Engineers, Utility Project Engineers.
COURSE CONTENT
- Module 1: Heat Transfer Basics: Defining the various modes; Introducing advanced theory; Calculation approaches used
- Module 2: Steam Generation Systems: Understand combustion calculation; How boilers are dimensioned; Heat recovery calculations
- Module 3: Steam Distribution Systems: Understand sizing of distribution systems; Calculating Flash steam and related areas; Steam and condensate piping pressure drop
- Module 4: Industrial Heat Exchangers: Review of heat exchangers; Understanding energy calculations; Selecting engineered systems to recover
- Module 1: Heat Loss and wastage: Calculating equipment heat losses; Calculation approach used; Understand mitigating measures
- Module 2: Pinch Analysis Fundamentals: Introducing their practical use; Selecting engineered systems; Evaluating energy savings
- Module 3: Cogeneration: Defining cogeneration as a system; Understanding thermal calculations; Determining the correct systems to use
- Module 4: Common Industrial processes: Understanding common processes; Determine the energy calculations
- Thermal calculations in Air Conditioning






